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Robotic trimming for composite and metal parts

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Robotic trimming for composite and metal parts

COMPOSITE AND METAL PARTS TRIMMING

Trimming is mainly carried out on composite parts for which certain manufacturing processes require resizing.

For example, for RTM injection, it is necessary to remove the excess resin creep at the parting line of the mould. In the case of thermoforming, the skirt, a surplus of material inherent in this process, must be removed.

Download our dedicated flyer about robotic trimming

The trimming process is also used on metal parts. Indeed, for parts produced by hot or cold forming, it may be necessary to remove the excess material.

Trimming is still often a manual operation for many industries. Indeed, the quality of the trimming depends on the skills and the dexterity of an operator.

It is a particularly arduous job because the efforts required are significant with permanent exposure to dust. Moreover, some parts require tolerances that cannot be achieved by hand.

ROBOTIC TRIMMING

GEBE2 designs and builds robotic solutions to perform trimming operations. To do this, we rely on methods of transforming parts in space based on our experience in the field of machining (definition of the cutting parameter).

We thus provide robotic trimming cells for all your composite or metal parts. Robotising your trimming operations ensures productivity, operator comfort and quality finishes.

GEBE2 KNOW-HOW

To meet your needs and provide you with the most suitable solution, you can rely on our expertise:

  • transformation and adaptation of the trajectory,
  • on controlling robot deformations linked to cutting forces,
  • on mastering the tools and cutting parameters adapted to the materials / geometries,

Our robotic routing cells are equipped with electrospindles, automatic parts movement systems, definition of the spindle TCP, and tool changers.

These different options/configurations make them particularly suitable for medium-speed production under the best conditions of cycle time, quality and safety.

Moreover, on high value parts, compliance with tolerances also depends on taking into account the real geometry obtained after firing. Our robots are equipped with mechanical or laser contact probes to measure the position and exact shape of workpieces. The trimming paths are executed after recording by bestfit. This technology is particularly advantageous on large, flexible parts for which the tools are very expensive.

Examples of robotic trimming applications

Trimming composite polyester parts

Trimming the front of a motorhome.

The part is held by vacuum cups on a wheeled trolley. The robot trims the parts on-demand. The trolley is indexed on a turntable that can handle medium parts: 2.5m x 2.5m x 2.5m

Robotic trimming - GEBE2
Robotic trimming - aerospace - GEBE2

Trimming of carbon epoxy parts

Trimming of aerostructure parts

TRIMMING OF GLASS/POLYESTER PARTS

Trimming of a spa (2.5m x 2.5m).

High-speed cutting of small parts

Two robots work simultaneously on one or more parts when short cycle times are needed as in the automotive industry.

The parts are loaded onto a swinging turntable in hidden time.

Waste products are evacuated automatically in order to achieve high availability rates.

TRIMMING OF THERMOFORMED PARTS

Trimming of automotive trim parts

Laser cutting of stainless steel parts

Thermal insulation trimming

TRIMMING OF GLASS/POLYESTER PARTS

Trimming of a bath

Want to know more about robotic trimming? Download our dedicated flyer!

Our composite and metal finishing solutions: Composite and metal sanding – Acoustic drilling – Composite and metal machining– Deburring – Grinding

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